Occupational Hearing Testing Resources
Occupational Hearing Testing FAQ
Authoritative answers to the real-world questions occupational health professionals face — from OSHA compliance edge cases and audiometer calibration to program design and SHOEBOX platform specifics.
3 questions
Noise Monitoring
The field test: if you must raise your voice to be heard at arm's length, noise is likely near or above hazardous levels. The compliance answer: OSHA requires exposure monitoring (sound-level measurements or dosimetry) whenever information indicates that exposure may reach the 85 dB action level.
identifying hazardous noise levels by measurement
The rule of thumb starts the inquiry. Measurement settles it. Dosimetry records noise as the worker experiences it across a full working day, which is what the standard’s time-weighted averages require. Repeat monitoring when production, equipment, or controls change enough to alter exposures.
OSHA's permissible exposure limit (PEL) is 90 dB, averaged over 8 hours, using a 5 dB exchange rate, meaning every 5 dB increase halves the permitted exposure time: 4 hours at 95 dB, 2 hours at 100 dB. Separately, the 85 dB action level triggers a required hearing conservation program even though it sits below the PEL. The same 5 dB exchange rate applies.
OSHA noise exposure limits: 85 dB versus 90 dB
The two thresholds serve different purposes: above 90 dB as an 8-hour time-weighted average (TWA), feasible engineering or administrative controls are required; at 85 dB TWA, monitoring, hearing testing, training, and the availability of hearing protection begin. Program requirements cover the day-to-day obligations. In FY2025, occupational noise exposure was one of the ten most frequently cited Federal OSHA standards in the manufacturing sector.
Manufacturing carries more of this obligation than any other part of general industry: in FY2025, occupational noise exposure was one of the ten most frequently cited Federal OSHA standards in the manufacturing sector. Any general industry employer whose workers are exposed at or above 85 dB as an 8-hour time-weighted average must run a hearing conservation program under 29 CFR 1910.95. Within manufacturing, that most often means fabricated metal products, machinery, plastics and rubber, food and beverage processing, and wood products. Outside manufacturing, the obligation follows measured exposure rather than sector: airport ground operations, warehousing and distribution, utilities, waste handling, and grounds maintenance can all reach it.
industries requiring hearing testing, by measured exposure
Construction operates under a separate standard (29 CFR 1926.52) with different program requirements, and mining falls under MSHA rather than OSHA. Inside general industry, the harder question is which employees, not which employer: a baggage-handling area or a distribution center with loud conveyor lines can put some roles over the action level while the rest of the site sits well under it. Where exposure could plausibly reach the action level, and no one has measured it, noise exposure monitoring is the required first step under 1910.95(d).
